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一種螺桿壓縮機轉子的制作方法

文檔序號:5453736閱讀:434來源:國知局
專利名稱:一種螺桿壓縮機轉子的制作方法
技術領域
本實用新型涉及ー種轉子,尤其涉及ー種螺桿壓縮機轉子。
背景技術
螺桿壓縮機中,轉子的形狀基本上決定了螺桿壓縮機的性能,目前世界上已有的有代表性的轉子型線主要有德國某公司的型線,瑞典某公司的型線,以及臺灣、日本等公司的型線。這些型線選取不同的曲線及其組合,由于設計的取向不同,應該說各有各的優(yōu)缺點。但是,現在有技術存在的共同缺點是轉子直徑較小,線速度偏高,齒數比較多。在實際應用中會出現噪聲高,振動大,特別轉子齒形比較單薄,剛性不足,從而影響到加工效率,壓縮效率,使用壽命等一列問題
實用新型內容
本實用新型需要解決的技術問題是提供ー種增強剛性,降低線速,齒輪小且噪音低的螺桿壓縮機轉子。為解決上述技術問題,本實用新型采用以下技術方案ー種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非対稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4 5,陽轉子和陰轉子之間的間隙為0. 07 0. Ilmm,以陽轉子的中心為原點,陽轉子、陰轉子有間隙的實際型線的坐標如下
陽轉子陰轉子
XYXY
35.892529-59.55971177.970673 38.00640536.796719-59.00537178.44050639,004436
38.579231-57.85564079.41652740.982956
39.457130-57.26052979.92258541.963116
41.185181-56.03047280.97035243.904575
42.034939-55.39582881.51193244.865582
43.704899-54.08800983.49327948.166588
44.524738-53.41516183.72555548.512016 45.403290-52.70505184.25018349.157597
45.738998-52.47571984.54048249.455353
46.442268-52.06742185.16070650.009174
46.805382-51.88277185.49450750.257565
47.559978-51,57054986.20305650.692703
47.949200-51.44232286.57503550.877781
48.747768-51.24247087.34666451.179115
49.155910-51.17104087.74275251.293999
49.988239-51.08744088.54280951.465351
50.412338-51.07796988.94281051.527203
51.060780-51.09117990.65052851.566555
52.066891-51.17067091.42819251.558067
53.914768-51.26607192.93385351.507183
54.870232-51.28916293.66153751.465767
56.842670-51.28002995.06584251.353588
57.858921-51.24625095.74224151.283844
59.949520-51.11640297.04296151.119572
61.023010-51.01884897.66673751.023872
63.224010-50.75473099.98391050.572762
64.350563-50.586731101.03563350.316849
66.653053-50.175308104.05770549.419521
67.827881-49.930489105.87221548.81842
70.221817-49.359299112.98929646.283913
71.439682-49.031620114.84785545.636658
75.237511-47.840710117.75727544.684639
77.378242-47.040890118.76390544.378441
81.554703-45.198269120.83628843.793797
83.574890-44.167110丨 2 丨.90251943.519512
87.446716-41.917068124.09462443.018074
89.288033-40.711620丨 25.21966642.795559
92.761848-38.フ3920127.52405942.4 丨 8854
94.388878-36.855019128.70133442.269363
97.414932-34.149040131.09948942.059444
98.812576-32.773819132,31716342.003304
101.377899-30.005899134.78065341.998432
102.547203-28.622730136.02242942.053032
104.666496-25.878370138.51513342.283325
105.620300-24.523979139.76146742.46106フ
107.327202-21.864241142.24232142.945126
108.085403-20.562941143.4720543.251965
109.423897-18.024321146.30748644.127319
110.009697-16.788530146.88697644.329506
111.027298-14.385040148.40617544.912025
111.464203-13.216760149.19524345.259972
112.206299-10.943470150.74747546.048531
112.515800-9.836230151.5106846.490486·113.021698-7.673320153.01101847.474098
113.221397-6.614210153.74786548.018005
113.521301-4.531040155.19358749.216949
113.623703-3.502710155.90170549.875401
113.750504-0.155220157,28559951.320652
113.7462010.612950157.62427951.710526
113.6856002.254880158.29210852.527008
113.6550982.515940158.62095552.954453
113.5574043.032380159.26765753.850006
113.4906013.286630159.58512454.319099
113.3217013.784390160.20721555.302704
113.2200014.026830160.51130256.90123
112.9831014,496110160.51130255.818443
112.8483964.721930161.10405656.90123
112.5479975.153510161.39202357.469795
110.3487017.886790161.94906358.665573
105.87319912.786060162.21716759.294724
103.62049914.960 HO162.72970960.620953
99.14405818.778440162.97281461.320507
96.94255820.433460163.42871762.799591
92.66387923.266729163.63960563.582348
90.60511824.459299164.02152365.243591
86.68956826.435740164.18976366.126465
84.84665727.236561164.47237368.009415
81.41887728.507860164.58252869.015564
79.84268228.996651164.72735571.175285
76.98013329.72650964.7553672.337708
75.69660229.985710164.70103374.854729
73.42439330.336149164.60737376.223007
72.43258730.443630164.24872279.223068
70.72274830.564980163.58603382.656235
69.34748130.607830162.99395084.996315
68.77165230.603821162.94347185.251732
67.41873230.540350162.87294085.767517
66.76643430.484301162.85298886.027054
65.03127330.274450162.84389786.547462
64.63011230.226089162.85476086.807503
64.13903030.197210162.90718187.325317
63.92720030.208570
63.50896830.282949162.94869687.582268
63.30651130.349380163.06195188.090263
62.91891130.527060163.13351688.340553
62.73609230.637480163.27566488.737808
62.39778930.898479163.36857788.926109
62.24440031.047630163.60080689.280708
61.97372831.378920163.73778489.443497 61.85810931.559139164.04839789.734283
61.45418932.518730164.22003989.860466
61.32696932.781631164.59068290.070251
60.33752134.569000164.78741190.152496
59.89748035.325970165.19753390.268875
59.00537136.796722165.40835090.302139
58.43730237.692375165.72793990.320122
57.26052939.457134165.83432390.309769
56.65208840.325844166.64233490.18425
55.39582842.034943167.09471590.127472
54.08800543.704903169.81465489.871964
52.82610745.239994170.79779589.759155
52.58821545.569653172.98476789.468956
52,16470746.263615174.07544889.303864
51.97226746.622314176.25032888.933800
5L64167847.368214177.33422988.728920
51.50408647.753685179.49414188.279541
51.28531648.545815180.56980588.035103
51.20437648.951153182.76492587.466263
51.09962549.778133183.15317587.316467
51.08107850.199623183.90006386.951088
51.09117551.060783184.26006586.742752
51.17066652.066895184.93849886.261589
51.26606853.914772185.25504785.991753
51.28915854.870235185.83668585.398903
51.28002556.842674186.0993585.078339
51.24624657.858925186,5605784.395393
51.11639859.949524186.7607984.039085
51.01884561.023014丨 86.95914383.683708
50.75472663.224014丨 87.04740383.502182
50.58672764.350563187_61254581.890205
50.17530466.653053187.84478681.147980
49.93048567.827881188.26166779.700287
49.35929570.221817188.44714278.995422
49.03161671.439682188.77440877.625183
47.84070675.237511188.91709576.960335
47.04088677.3フ8242189.16280975.672516
45.19826581.55470318935237974.441231
44.16710783.574890189.59715572.159035
41.91706587.446716189.66007671.111168
40.71161789.288033189.7046269.453758
38.17391692.761848189.7124467.513916
36.85501594.388878189.6360863.752861
34.14903697.414932189.51829959.977352
32.77381598.812576189.43900356*039761
30.005896101.377899189.43627255.019527
28.622726102.547203189.46375152.931549
25.878366104.666496189.49782451.863586
24.523975105.620300〗89.61674749.681126
21.864237107.327202189.7057448.567932
20.562937108.085403 189.95328346.302616
18.024315109.423897 190.11592345.153168
16.788525110.009697丨 90.52873642.828751
14.385036111.027298190.78253441.657536
13.216755111.464203191.39304939.307674
10.943465112.206299191.75252538.133602
9.836226112.515800192.58533535.799126
7.673315113.021698193.06020034.643738
6.614205113.221397194.12882632.369179
4.531035113.521301194.72268331.254936
3.502705113.623703196.02764529.084606
-0.000005113.750603196.73722 丨28.033033
-1.225775113.733002丨 98.48603425.686504
-2.359475113.674797198.85361 丨25.233059
-2.619925113.639397200.0032223.947208
-3.134455113.532204200.61795823.330893
-3.387415113.460602201.93048522.152407
-3.881935113.282402202.6299132 丨.590866
-4.122425113.176201204.12018220.525633
-4.587215112.930496204.91350620.023285
-4.810485112.791496206.60403419.083614
-5.153515112.547997207.50485618.648642
-7.886795110.348701208.44549618.238874
-12.786065105.873199208.93150718.043959
-14.960114103.620499209.93652717.675373
-18.77844499.144058210.4563061フ_502287
-20.43346496.942558211.53233〗7.180094
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-24.45930390.605118213.24449516.762569
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-27.23656584.846657215.08718116.435249
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-28.99665579.842682217,07777416.214424
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-30.69783262.647888242.06565123.585142
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-31.55914161.858109243.52516924.131096
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-41.18518456.030468246.84913623.687733
-42.03494355.395824247.15160423.387781
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9742
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-105.62030024.523970220.440052-11.320984
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-108.08540320.562931217.425453 -12.410076
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-64.351578-30.201416 198.011269-60.360687
-63.927197-30.208576 198.671864 -61.317562
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-63.306507-30.349386201.075314 -64.373856
-63.109455-30.430885203.128857 -66.590141
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31.711910-61.799400112.91983-56.72197權利要求1. ー種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非対稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4 5,陽轉子和陰轉子之間的間隙為0. 07 0. Ilmm,以陽轉子的中心為原點,陽轉子、陰轉子有間隙的實際型線的坐標如下
專利摘要本實用新型公開了一種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非對稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4∶5,陽轉子和陰轉子之間的間隙為0.07~0.11mm。本實用新型能有效解決現有技術的問題,轉速高而噪音低,壽命長,能提高壓縮機效率且便于檢測。
文檔編號F04C29/00GK202659511SQ20122034620
公開日2013年1月9日 申請日期2012年7月11日 優(yōu)先權日2012年7月11日
發(fā)明者徐曉明, 鄭國鋒, 王艷潔 申請人:杭州久益機械有限公司
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