專利名稱:一種螺桿壓縮機轉子的制作方法
技術領域:
本實用新型涉及ー種轉子,尤其涉及ー種螺桿壓縮機轉子。
背景技術:
螺桿壓縮機中,轉子的形狀基本上決定了螺桿壓縮機的性能,目前世界上已有的有代表性的轉子型線主要有德國某公司的型線,瑞典某公司的型線,以及臺灣、日本等公司的型線。這些型線選取不同的曲線及其組合,由于設計的取向不同,應該說各有各的優(yōu)缺點。但是,現在有技術存在的共同缺點是轉子直徑較小,線速度偏高,齒數比較多。在實際應用中會出現噪聲高,振動大,特別轉子齒形比較單薄,剛性不足,從而影響到加工效率,壓縮效率,使用壽命等一列問題
實用新型內容
本實用新型需要解決的技術問題是提供ー種增強剛性,降低線速,齒輪小且噪音低的螺桿壓縮機轉子。為解決上述技術問題,本實用新型采用以下技術方案ー種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非対稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4 5,陽轉子和陰轉子之間的間隙為0. 07 0. Ilmm,以陽轉子的中心為原點,陽轉子、陰轉子有間隙的實際型線的坐標如下
陽轉子陰轉子
XYXY
35.892529-59.55971177.970673 38.00640536.796719-59.00537178.44050639,004436
38.579231-57.85564079.41652740.982956
39.457130-57.26052979.92258541.963116
41.185181-56.03047280.97035243.904575
42.034939-55.39582881.51193244.865582
43.704899-54.08800983.49327948.166588
44.524738-53.41516183.72555548.512016 45.403290-52.70505184.25018349.157597
45.738998-52.47571984.54048249.455353
46.442268-52.06742185.16070650.009174
46.805382-51.88277185.49450750.257565
47.559978-51,57054986.20305650.692703
47.949200-51.44232286.57503550.877781
48.747768-51.24247087.34666451.179115
49.155910-51.17104087.74275251.293999
49.988239-51.08744088.54280951.465351
50.412338-51.07796988.94281051.527203
51.060780-51.09117990.65052851.566555
52.066891-51.17067091.42819251.558067
53.914768-51.26607192.93385351.507183
54.870232-51.28916293.66153751.465767
56.842670-51.28002995.06584251.353588
57.858921-51.24625095.74224151.283844
59.949520-51.11640297.04296151.119572
61.023010-51.01884897.66673751.023872
63.224010-50.75473099.98391050.572762
64.350563-50.586731101.03563350.316849
66.653053-50.175308104.05770549.419521
67.827881-49.930489105.87221548.81842
70.221817-49.359299112.98929646.283913
71.439682-49.031620114.84785545.636658
75.237511-47.840710117.75727544.684639
77.378242-47.040890118.76390544.378441
81.554703-45.198269120.83628843.793797
83.574890-44.167110丨 2 丨.90251943.519512
87.446716-41.917068124.09462443.018074
89.288033-40.711620丨 25.21966642.795559
92.761848-38.フ3920127.52405942.4 丨 8854
94.388878-36.855019128.70133442.269363
97.414932-34.149040131.09948942.059444
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101.377899-30.005899134.78065341.998432
102.547203-28.622730136.02242942.053032
104.666496-25.878370138.51513342.283325
105.620300-24.523979139.76146742.46106フ
107.327202-21.864241142.24232142.945126
108.085403-20.562941143.4720543.251965
109.423897-18.024321146.30748644.127319
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112.206299-10.943470150.74747546.048531
112.515800-9.836230151.5106846.490486·113.021698-7.673320153.01101847.474098
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113.521301-4.531040155.19358749.216949
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113.750504-0.155220157,28559951.320652
113.7462010.612950157.62427951.710526
113.6856002.254880158.29210852.527008
113.6550982.515940158.62095552.954453
113.5574043.032380159.26765753.850006
113.4906013.286630159.58512454.319099
113.3217013.784390160.20721555.302704
113.2200014.026830160.51130256.90123
112.9831014,496110160.51130255.818443
112.8483964.721930161.10405656.90123
112.5479975.153510161.39202357.469795
110.3487017.886790161.94906358.665573
105.87319912.786060162.21716759.294724
103.62049914.960 HO162.72970960.620953
99.14405818.778440162.97281461.320507
96.94255820.433460163.42871762.799591
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81.41887728.507860164.58252869.015564
79.84268228.996651164.72735571.175285
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70.72274830.564980163.58603382.656235
69.34748130.607830162.99395084.996315
68.77165230.603821162.94347185.251732
67.41873230.540350162.87294085.767517
66.76643430.484301162.85298886.027054
65.03127330.274450162.84389786.547462
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64.13903030.197210162.90718187.325317
63.92720030.208570
63.50896830.282949162.94869687.582268
63.30651130.349380163.06195188.090263
62.91891130.527060163.13351688.340553
62.73609230.637480163.27566488.737808
62.39778930.898479163.36857788.926109
62.24440031.047630163.60080689.280708
61.97372831.378920163.73778489.443497 61.85810931.559139164.04839789.734283
61.45418932.518730164.22003989.860466
61.32696932.781631164.59068290.070251
60.33752134.569000164.78741190.152496
59.89748035.325970165.19753390.268875
59.00537136.796722165.40835090.302139
58.43730237.692375165.72793990.320122
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51.97226746.622314176.25032888.933800
5L64167847.368214177.33422988.728920
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51.28531648.545815180.56980588.035103
51.20437648.951153182.76492587.466263
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51.08107850.199623183.90006386.951088
51.09117551.060783184.26006586.742752
51.17066652.066895184.93849886.261589
51.26606853.914772185.25504785.991753
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51.24624657.858925186,5605784.395393
51.11639859.949524186.7607984.039085
51.01884561.023014丨 86.95914383.683708
50.75472663.224014丨 87.04740383.502182
50.58672764.350563187_61254581.890205
50.17530466.653053187.84478681.147980
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45.19826581.55470318935237974.441231
44.16710783.574890189.59715572.159035
41.91706587.446716189.66007671.111168
40.71161789.288033189.7046269.453758
38.17391692.761848189.7124467.513916
36.85501594.388878189.6360863.752861
34.14903697.414932189.51829959.977352
32.77381598.812576189.43900356*039761
30.005896101.377899189.43627255.019527
28.622726102.547203189.46375152.931549
25.878366104.666496189.49782451.863586
24.523975105.620300〗89.61674749.681126
21.864237107.327202189.7057448.567932
20.562937108.085403 189.95328346.302616
18.024315109.423897 190.11592345.153168
16.788525110.009697丨 90.52873642.828751
14.385036111.027298190.78253441.657536
13.216755111.464203191.39304939.307674
10.943465112.206299191.75252538.133602
9.836226112.515800192.58533535.799126
7.673315113.021698193.06020034.643738
6.614205113.221397194.12882632.369179
4.531035113.521301194.72268331.254936
3.502705113.623703196.02764529.084606
-0.000005113.750603196.73722 丨28.033033
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-18.77844499.144058210.4563061フ_502287
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9742
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31.711910-61.799400112.91983-56.72197權利要求1. ー種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非対稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4 5,陽轉子和陰轉子之間的間隙為0. 07 0. Ilmm,以陽轉子的中心為原點,陽轉子、陰轉子有間隙的實際型線的坐標如下
專利摘要本實用新型公開了一種螺桿壓縮機轉子,包括陽轉子和陰轉子,其特征在于陽轉子和陰轉子的雙邊非對稱,其組成曲線均為圓弧或圓弧包絡線,陽、陰轉子的齒數比為4∶5,陽轉子和陰轉子之間的間隙為0.07~0.11mm。本實用新型能有效解決現有技術的問題,轉速高而噪音低,壽命長,能提高壓縮機效率且便于檢測。
文檔編號F04C29/00GK202659511SQ20122034620
公開日2013年1月9日 申請日期2012年7月11日 優(yōu)先權日2012年7月11日
發(fā)明者徐曉明, 鄭國鋒, 王艷潔 申請人:杭州久益機械有限公司